In today's production environment, cost-effectiveness and reliability are crucial. The cost of a new shaft can be several times higher than a professional repair, and production time is critical for continuous production. That is why the shaft regeneration service from Dessa-NV is not a compromise, but a strategic solution.

🔄 What is shaft regeneration?

This is a comprehensive procedure for restoring the shaft to a new condition, including:

1. Defects: a thorough analysis of the degree of wear, rod condition, rubber grip, and geometry.

    

2. Mechanical processing: removal of the old coating, grinding or turning of the rod, checking the alignment.

    

3. Retreading: application of a new elastomeric layer (NBR, EPDM, SBR, PU, silicone, etc.).

    

4. Curing: Depending on the type of material, either in an autoclave or continuously.

    

5. Grinding and balancing: returning accuracy to 0.01 mm, shaping profiles (bomb, saddle, cone).

    

6. Quality control: checking roughness, geometry, runout and adhesion.

    

🛠 When should you choose repair over replacement?

• The shaft axis is in satisfactory condition (or requires minimal straightening)

   

• Wear or damage to the coating only

   

• It is difficult or time-consuming to produce an analogue

   

• It is necessary to restore a non-standard shaft (dimensions, profile)

   

• Quick deadlines are important

   

• The specifics of the shaft (geometry, fit) must be preserved

   

📊 Savings and efficiency

Shaft refurbishment is up to 5 times cheaper than manufacturing a new one. But the main thing is to minimise production downtime. We restore a shaft in 7 to 15 days, depending on the complexity. For standard shafts, it is even faster.

📦 What we repair:

• Rollers for printing, varnishing, laminating, gluing

   

• Pressure, drive and transport shafts

   

• Val bananas

   

• Shafts with grooves, notches and profiles

   

• Shafts for the woodworking, paper, food and metallurgical industries

   

🏭 Why you should entrust the repair to Dessa-NV LLC

• 25 years of experience in shaft repair

   

• The complete cycle in one place: from old rubber removal to grinding

   

• Quality control at every stage

   

• Professional advice from an engineer before you start

   

• Certified raw materials from leading European rubber manufacturers

   

• Warranty for refurbished shafts

   

📩 Send us a photo and dimensions of the shaft and we will tell you if it can be restored. We work with Ukraine and European countries.